NMDC - Dredging & Marine
Caisson Method

NMDC D&M has adopted precast caissons as a practical and efficient solution for marine infrastructure projects. These gravity-based structures provide a combination of environmental, technical, and economic benefits, offering an effective alternative to traditional methods. By minimizing underwater operations, reducing material usage, and improving project efficiency, precast caissons address key challenges in marine engineering while enhancing sustainability

Dredging vessel operating during caisson works

Construction and Installation Process

Fabrication:

The caisson base slab and walls are constructed using a Gantry Hydraulic Slip-Form System on a floating dock or dry dock, ensuring consistent quality and precision. Reinforced concrete partitions form internal cells, providing stability and space for infill materials.

Launch and Towing

Once construction reaches the required height, the caisson is floated and towed to the project site using tugboats.

Installation

At the site, the caisson is ballasted with seawater until it settles on a prepared bedding layer. The internal cells are then filled with dredged sand for additional stability. This process minimizes underwater operations, ensures accurate placement, and improves overall project efficiency.

Technical and Economic Advantages of Caissons in Marine Engineering

  • High production rate due to the ability to prefabricate off-site.
  • Caissons are cost-effective and environmentally friendly. Suitable for a wide range of water depths.
  • Caissons allow unsuitable materials to be used as infill, reducing the need for disposal and benefiting the environment.
  • Reduced concrete requirements and no need for structural rock. Minimizes underwater work.
  • Caissons store dredged material, avoiding inland rock sources.
  • Cells can be used to settle or remediate dredge spoils.
  • Provides higher positioning tolerance compared to blockwork or precast wall units.
  • Flexible in shape and allows for the integration of structural elements to enhance hydraulic performance.
  • Less maintenance and repair requirements. Improved quality control, eliminating risks associated with deep piling or concrete block placement operation.
Caisson construction platform at sea